At present, with the diverse development of technology, the requirements of customers for CNC machining parts are getting higher. The common CNC machining cannot meet their requirements. Therefore, custom CNC parts become their necessary choices.
What factors need to be considered by custom CNC parts?
Cost control: Custom CNC parts are usually not suitable for large-scale production, costs need to be strictly controlled during the design stage. This includes R & D costs, material costs, machining costs, etc.
Design principles: In customized product design, some basic principles should be followed, such as ensuring the feasibility, safety, and reliability of the design. At the same time, it is necessary to consider factors such as the environmental environment, expectations, and maintenance requirements of the product.
Supplier selection: It is very important to choose the right supplier. It is necessary to consider the supplier’s technical capabilities, production experience, quality control system, delivery cycle, and cost control capabilities. A good supplier can ensure the quality and delivery time of the parts, and reduce subsequent maintenance and replacement costs.
Machining accuracy and tolerance: Reasonable tolerances can balance the machining accuracy and cost to avoid unnecessary waste caused by excessive machining.
Material selection: According to the environment and performance requirements of the parts, it is important to choose the appropriate material. Different materials have different mechanical properties and costs, so comprehensive consideration is needed.
Machining process: The choice of machining process will affect the performance and cost of the parts. Reasonable processing technology can improve processing efficiency and product quality.
Delivery cycle: The delivery cycle of custom equipment is usually short, and design, manufacturing, and delivery need to be completed in a limited time. Therefore, project management and time control are important links in the process of non-standard customization.
Customer needs: In-depth understanding of the specific requirements and use scenarios of customers in order to design customized components that truly meet customer needs. This includes detailed communication and confirmation of size, shape, and function.
DMTC was founded in 2009, we have 15 years of manufacturing experience. We can draw customized parts for free for customers. Our products have undergone strict quality control and precise testing before shipping. We have 3 axes, four-axis, and five-axis precision machines that can machine various precision parts.
What are the machining categories of custom CNC parts?
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Three-axis machining:
Three-axis machining has three linear axes, usually the X, Y, and Z axis. They can control the tools to move in three directions to achieve plane processing, drilling, and milling operations. Three-axis machining is suitable for axis parts, discs, and hole-type parts.
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Four-axis machining:
The four-axis machining adds a rotation axis on the basis of the three-axis, usually the A axis. The rotation movement of the A axis can rotate the workpiece around the vertical axis on the horizontal plane to achieve multi-faceted processing. Four-axis machining is suitable for processing that needs to be machined on different surfaces of the workpiece, such as tilt surface, diagonal surface, shaft parts, etc.
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Five-axis machining:
The five-axis machining adds a rotation axis on the basis of the four-axis, usually the C axis. The rotation motion of the C axis can rotate the workpiece on the axis vertically on the axis of the workbench, so it can achieve more complex multi-angle processing and curved processing. It can machine curved parts, complex hole parts, precision small parts, etc.
Our technicians have more than ten years of technical experience and can skillfully operate machines to produce various precision parts. Our products are widely used in various fields such as aviation, medical device, automotive, etc.
What are the applications for custom CNC parts?
The aerospace industry requires components with organic shapes, contours, and composite shapes. The parts are unique and geometric, so custom CNC parts have become ideal choices.
When machining medical equipment, quality and accuracy are not compromised. The high-precision capabilities of the 5-axis manufacturing process can help produce implants, devices, and other equipment to meet strict medical requirements. Most components are small and complicated. Custom CNC parts processing technology provides a highly efficient and cost-effective method for production.
With the continuous development of the automotive industry, the types and quantities of custom CNC parts are also increasing. From the engine, and chassis to the body of the car, almost every key part may involve non-standard requirements.
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Energy production
The energy industry usually requires complex and advanced components, including solar power generation systems and power stations. The rapid emergence of custom CNC parts processing technology ensures the detailed and precision processing of energy equipment and specific parts. These parts have been mechanically processed and are durable.
DMTC custom CNC parts can not only be widely used in these areas, but also can be applied to other fields such as electronic appliances, architecture, and other fields. In short, component customization is an important support for industrial development. It can not only meet the continuous growth of the field of industrial manufacturing for diversified and personalized needs but also promote the technological progress and industrial upgrading of the entire industry.
